Experienced manufacturers in most industries must control plant closures, service interruptions, employee safety, and equipment failures to maintain competitive advantage. Fatal occasions like the Macondo Prospect Oil Platform and the Bhopal Union Carbide crash show the worst-case scenario if the machine fails. Many plants can never face events of this magnitude, but small things are also important when everything is at stake. Although pressure gauges are not the best option, broken or damaged meters can lead to loss of containment, fire, explosion, and significant cleaning costs, which can compromise profitability. It is therefore important to avoid malfunctioning pressure gauges. The simplest solution is to use and install the pressure gauge accessory correctly.
Why does the pressure gauge fail? Often there is no known reason for the failure of the pressure gauge or there is no data. However, there are seven factors that cause the pressure gauge to fail.
· Incorrect handling with incorrect meter installation or improper installation
· Peak pressure peak exceeds standard
· Excessive mechanical vibration
· Corrosion by media which gradually corrodes metal parts
· Temperature above the specified tolerance
· A meter with a foreign object
A smart company knows that it cannot prevent errors from all indicators, but you can optimize the performance of your equipment by adding appropriate pressure gauge fittings.
Five Saving Measures
Thermocouples protect the mechanical and electrical thermometers placed in the process flow and help to alleviate harmful corrosion, wear, temperature, pressure and turbulence. Thermal insulation protects the thermometer from external conditions when protecting it in extreme, high or low or high pressure conditions.
The mini siphon protects the pressure gauge from harmful vapours and liquids. High temperature steam condensed in the siphon prevents steam from damaging the most sensitive parts inside the instrument. Some mini siphons provide an internal chamber to reduce pressure surge.
Based on the process, five gauge fittings reduce the risk of failure, lengthen the life of the gauge, and get the most out of the equipment. Needle valves can help isolate the manometer from the measured fluid or reduce pressure pulsation.
Pressure pulsation can be https://www.kp-lok.com/product/purge-valves/ biased through the use of a snubber to dampen vibrations to simplify pressure readings. The needle valve also ensures that the pressure gauge is isolated from the pressure medium and can damage the heartbeat.
Overpressure protection protects the pressure gauge from excessive or damaged pressure peaks in the reactor or boiler when the peak and surge exceed the rated capacity of the instrument.
A small measure creates great returns.
Taking precautionary measures to ensure that the meter is adequately protected will help ensure optimal instrument performance. This means that critical production remains on schedule.